Industry 4.0 in Manufacturing Setups and Marine Vessels

Manufacturing and Marine Vessel

What we do

ONE-STOP SOLUTION FOR COMPLETE FACTORY DATA INTEGRATION

Integration

Single platform for Industry 4.0 (IIOT), Asset Risk Management (ARM), Manufacturing Execution System (MES)

Visualisation

Friendly and interactive user interface, customisable dashboards to visualise useful data and alarms, on desktop, tablets and mobile

End-to-end solution

Turnkey - Supply of Hardware, Software, Design, Engineering, Installation, Commissioning, Testing, Start-up

Failure prediction

Understand the root cause of machine failure modes and write the diagnostics algorithms for failure prediction

Data Acquisition

Select most suitable hardware to acquire Equipment and Process data in real-time

Notification

Advance notification via email and SMS for timely action, Online guidance integrated to troubleshoot equipment breakdown

APPLICATION STACK

iFactoryMonitor

A software platform for data analysis and predictive diagnostics

DATA ACQUIRER

Versatile, flexible, scalable, programmable, Real-time data acquirer

DATA ANALYSER

Capable to write complex rule-based diagnostics algorithms, Multivariate analysis, Integrate different types of databases

UI / UX

Friendly and interactive user interface, Customisable dashboards to visualise useful data and alarms

Access from everywhere

Cloud or local setup as required, Advance notification via email and SMS for timely action, Online guidance integrated to troubleshoot equipment breakdown, Accessible on desktop, tablets and mobile

Projects

.

Connect all machine centres and VMCs to a central hub, Visualise and monitor the plant status remotely. IIOT MONITOR notifies abnormal equipment status in time by SMS, EMAIL
Monitor the operation of the forge press, reheating furnace, induction furnaces, quenching stations. Predict the failure of the bolsters, guiding pins
Connect and acquire data from AMS, ME, AEs, Fuel flowmeters, Navigation instruments. Output vessel performance, critical equipment condition, specific fuel consumption
Edge device acquires data from the crane controller in the crane cabinet and wirelessly transmits directly to cloud for monitoring and diagnostics
24x7 monitoring of the fire fighting system and fire detection system ensuring water pressure in the hydrant network at all times without human intervention.
Remote monitoring and failure prediction of the operation of DG Sets located in remote areas improving timely intervention and reducing SLA costs